Weld Cooling Time Estimator

A tool to estimate how long a welded component will take to cool down to a safe handling temperature, aiding in workshop planning and safety.

Cooling Parameters

The Post-Weld Waiting Game

After a weld is completed, it can remain dangerously hot for a long time. Attempting to handle or move a component before it has cooled sufficiently can lead to severe burns and create a significant safety hazard. Furthermore, some quality control inspections, like magnetic particle testing, must be performed within a specific temperature window. Knowing the approximate cooling time is therefore important for both safety and workflow planning.

What Influences Cooling Time?

This calculator uses a simplified model based on Newton's Law of Cooling. The main factors are:

  • Mass and Thickness: Thicker, heavier parts hold more heat and will take much longer to cool than thin parts.
  • Temperature Difference: The greater the difference between the hot part and the surrounding air, the faster it will cool initially.
  • Surface Area and Airflow: A part in a windy area will cool much faster than one in still air. This calculator assumes still air conditions.
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